Wednesday, February 8, 2012

1557-Milling / Drill machine Excel tools, model PDM-30, Andy, UK. TDS-3i, 170mm-220mm-520mm

Thanks to Andy from UK for the generous photos.

 

This is a  Drill/MillExcel tools, model PDM-30. This is very similar to machines from Chester tools, Warco, King Canada.

 

It is using :

TDS-3i DRO with scales travel - 170mm, 220mm, 520mm

 
Below is an unedited email from Andy:

 
 

 

Hi Scott,

 

Used the DRO today and it has revolutionised my milling machine, so easy to be accurate now!

 

As promised some details of how I fitted the scales:

 

Cheers

 

Andy

 

My milling machine is a medium size mill/drill from Excel tools, model PDM-30. This is very similar to machines from Chester tools, Warco, King Canada, etc..

 

Fitting the X scale was easy, and only needed a couple of 5mm spaces to bring the scale in-line with the reader head.

 

 

The Y axis was a bit more involved and required a 4mm back plate to attach the scale to the saddle.  Also the side of the bed is angled so I had to mill the end of one of the supplied brackets to get the reader head to mount square.

 

The Z scale was also mounted on a 4mm back plate, spaced 30mm off the quill casting,

 

and the reader head was mounted to another modified bracket screwed to the turret.

 

Celebrating the finished job with a cuppa!

 

 

Monday, January 30, 2012

1535-Mill Lathe Combo machine- from Mark H. - USA- TDS-3i - 170mm, 370mm, 750mm

Thanks to Mark from USA for the nice photos and detail comments.

It is using :
TDS-3i DRO with scales travel - 170mm, 370mm, 750mm

Original unedited email From Mark:

I am new to machining and recently picked up a used 3 in 1 lathe/mill combo.
I realized early on that the stock dials were not very accurate due to the
loose clearances in the machine. Sometimes I would turn the handwheel as
much as half a revolution before the cross slide moved. I did a little
research and decided a DRO would be a very handy thing to have. It would
measure the movement of the sllides accurately even if the dials would not.

I spent several weeks surfing the web and looking at all the options,
features, and specs of the various DRO's. I decided to go with a kit from
the DRO Store. Several other sellers were comparable in price, but didn't
have the size scales I'd need in stock, or were very slow to respond to my
emails with useful information. Scott at the DRO Store had everything in
stock, answered my emails quickly, answered all my questions, and even sent
me additional information from the user's manual. He really made it easy
for me to decide on his kit.

One of my major concerns, aside from cost and availability, was would it be
easy to operate? The DRO Store has videos posted on youtube covering all the
major functions for their DRO's. That was a big factor for me in getting the
kit from the DRO Store. Even if you are a newbie the videos make it easy to
understand how to work it. Anytime you're not sure about something....just
watch the video. They're free on youtube.....other sellers charge extra for
tutorial videos.

I ordered my kit and it arrived in short order. It took less than a week
even with a national holiday in Singapore. The kit came complete as
described in the ad with everything needed to install it. An assortment of
mounting brackets, lots of extra screws and washers, and even clips and zip
ties were included.

The installation was pretty straight forward. I took my time with the
install and made sure I did it correctly the first time. The universal
brackets that came with the kit would've worked fine, but I decided to build
custom mounts. I also added a cable carrier and tray to keep the cabling
nice and tidy. The X and Y axis was quite simple, but the Z axis was a
little more challenging. In the end I am very happy with the way it turned
out. All axis move smoothly and operate perfectly! They measure within .0005
so they register even the slightest movement. They read accurately and are
perfectly linear in their operation....no jumpy display.

For the display panel I also made a custom mount to fit my needs. It's
mounted at the corner of my table on a fixed arm. All the cables are ran
through the mounting arm for extra protection. It really made for a nice
clean install. It is easy to read from any position, the LED's are clear and
bright, and navigating the various functions is actually pretty easy with a
little practice.

I can honestly say that I am very pleased with the kit, the service, and
support I've recieved from Scott and the DRO Store. If you're looking for a
DRO for your machine that is easy to install, user friendly, and won't cost
a fortune then you need to take a look at these kits!

Sincerely, Mark H. USA

Sunday, July 17, 2011

1012- Dan (USA) - Sieg X3 Mill - TDS-3i

Thanks Dan (Holden - MA) for the pictures of the Sieg X3 installation with:
TDS-3i DRO
Scales 170mm, 370mm, 420mm
 
 
 
======================
 
 I have completed the installation on my Sieg X3 mill and I am very happy with this DRO.  I'll be sending a few emails with pics. 
 
Dan

1045 - Lochmann- Germany - Deckel FP1 Mill -

Thanks Lockmann from Germany for the photos on the Deckel FP1 Mill.

He is using :
mTECH DRO-3M and scales: 120mm, 170mm, 920mm

1023 - Mario from Italy with DRO on Norwik C6236 Lathe

Thanks Mario (Italy) for the photos on mTECH DRO-2L on his Norwik C6236
Lathe.

He is replacing the DRO with the DRO-2L, using back the existing scales:


Message from Mario:
====================
The DRO is in my workshop and it works great, I make model steam
loco 5 gauge, this is my hobby.

Mario